10 Attachment(s)
CP-E Intercooler and DPs are in! (335xi)
My first major "project," I scooped up the FMIC and DPs I've been eyeballing during the black Friday sale a couple weeks back.
So I decided to do this myself and after reading all the DIYs and watching the videos available it was still a giant PITA. Had the car on the jack stands for 3 days. Probably took me anywhere between 18 and 24 hours of actual work to finish both the DPs and the FMIC. I will say though I removed everything with hand tools...it's not hard but it IS time consuming. All of the belly pans and such...I guess I just never realized how much time it takes to turn that many bolts. After day 1 I went out and got a drill with a 1/2in driver so I could speed things up a bit - best idea ever.
Sheared all 4 DP to exhaust bolts...those things just refused to move even after soaking with PB Blaster. I ended up just banging them out with a hammer and punch. Also sheared the bolt that holds the exhaust tight to the bracket just after the DP flanges. I just took the whole bracket off for now and I'll order a new one...the rattle that thing made at low RPM while it was loose was embarrassing to say the least.
The intercooler came out super easy and went in almost as easily. I didn't cut a thing but did have to use my jack to get some leverage and push it up into its home. I did see something that made me believe what most of you have been saying all along: GET A DAMN OCC. The amount of oil on the intake side of the intercooler was impressive. Definitely going to be my next purchase.
I think the hardest part of this whole thing was getting the sub frame back up in place. It kept catching on the motor mounts and I had to keep moving from one side to the other every time I would jack it up a bit more just to make sure everything was still lined up. Took me like 3 tries to get it to where everything lined up and I could bolt the thing back in.
I got everything buttoned back up and threw the Cobb stage 2 OTS tune on her to keep the CEL for the o2 sensors suppressed. THE SOUND! Sounds throatier and more aggressive at low RPM and under high load but still surprisingly quiet otherwise. I'm in love all over again!
In the end it sucked that it took so long but I'm glad I did it myself instead of paying a shop (although next time I'd recruit a buddy to help). Nothing against shop guys; I just enjoy working on my own car :) She feels quicker on her feet and more responsive to mine...there's nowhere around here to open her up but DD-ing I can certainly feel a little difference.
Next things on the list to purchase: that clean vent gauge for real time data monitoring (or something similar), OCC, and a pro tune to get the most out of everything I just did lol. There's nobody around here that will tune BMWs that I've found so I may just have to make a weekend trip down to Portland and hang with the Cobb kids down there. Money and time well spent, I think :)
The dog is making sure there is no shenanigans going on
Attachment 35207
We're good to go
Attachment 35209
Fresh outta the boxes
Attachment 35204
Attachment 35208
Attachment 35210
Attachment 35206
I decided to do this myself....
Attachment 35202
Attachment 35203
Out with the old, in with the new!
Attachment 35212
Attachment 35211